SUBCATEGORIES
Dual Plate Check Valves
Wafer Check Valves
Gestra Check Valves
Disco Check Valves
Ball Check Valves
Foot Valves
Technical Data Comparison
The following table provides an overview of the technical specifications of our flange check valves.
| Model | Max. Operating Pressure (PN) | Max. Temperature | Special Suitability & Material Advantages |
|---|---|---|---|
| RV430 Series | PN 40 (40 bar) | Up to +450°C | For high temperatures such as steam and hot water. Steel body. |
| RV450 Series | PN 40 (40 bar) | Up to +450°C | Best corrosion resistance for aggressive chemical media. Stainless steel body. |
| ZV116 Series | PN 16 (16 bar) | Up to +350°C | Economical solution for neutral media (water, air, oil). Robust cast iron body. |
| ZV216 Series | PN 16 (16 bar) | Up to +350°C | Reliable standard solution with a broad range of applications. Ductile iron body. |
Technical Deep Dive: Why Material and Design Matter
The performance limits of our valves are largely determined by the choice of materials. The steel and stainless steel housings of the RV models are designed for extreme thermal and corrosive loads. In contrast, the ZV models with housings made of cast iron or ductile iron offer the optimal economic solution under moderate conditions.
A decisive design advantage is the spring-loaded lift principle. Unlike simple swing check valves, which rely on gravity and are often only suitable for horizontal lines, our flange check valves close quickly, securely, and independently of the installation position. This effectively prevents water hammer and protects your system from potential pressure damage.
Our Product Range: Flange Check Valves PN16, PN25 & PN40
Wide Selection for Every Requirement
Beyond the four core models, FERGO offers an extensive range of flange check valves. Our valves are available in nominal diameters from DN15 to DN250 and in pressure ratings PN16, PN25, and PN40. Manufactured from high-quality materials such as stainless steel, steel, cast iron, and ductile iron, they ensure maximum reliability even under demanding conditions.
Your Partner for All Industries
Whether in the chemical industry, food processing, energy generation, or general supply technology – our flange check valves are the proven protection against backflow. They ensure operational safety, protect valuable plant components, and contribute to process stability.
How to Choose the Right Valve
- For highest pressures and temperatures (e.g., steam lines, hot water systems): The RV430 and RV450 series, with their robustness, are the first choice.
- For corrosive or aggressive media: The RV450 with stainless steel housing offers the best chemical resistance.
- For economical solutions in water, air, or oil systems with moderate pressures and temperatures: The ZV116 and ZV216 series are the ideal balance of performance and cost.
Frequently Asked Questions – Non-Return Valves
- Forward flow (normal direction): System pressure lifts the flap or disc off its seat against gravity or spring tension, allowing unrestricted flow through the valve
- Reverse flow or pressure drop: As soon as flow velocity drops to zero or backpressure exceeds forward pressure, the flap or disc returns to the closed position – under its own weight (gravity closure) or assisted by a return spring – sealing the valve and preventing any reverse flow
- Pump protection: Prevents reverse rotation of pump impellers and motor damage caused by backflow when the pump stops
- Water hammer prevention: Fast-closing designs (especially dual plate valves with spring return) close before reverse velocity builds up, eliminating destructive pressure surges
- Contamination prevention: Stops dirty or contaminated media from flowing back into clean supply lines or process circuits
- System integrity: Maintains pressure in downstream sections of a pipeline when upstream equipment is shut down or fails
- Wafer Check Valves (Single Flap – RK100 series) – Inter-flange wafer body for installation between PN10/16/25/40 flanges per EN 1092-1 form B / DIN 2632/2633. Single hinged flap (disc) on a hinge pin. Body: stainless steel 1.4408 or galvanised steel 1.0619; Flap: SS 1.4408/1.4581; Spring: SS 1.4571 (optional return spring); Seat: NBR, EPDM, PTFE, FKM/Viton, or metal. Sizes DN32–DN300; max. 16 bar; temp. up to +200°C (PTFE seat) or +300°C (metal seat). The standard choice for general industrial backflow prevention.
- Dual Plate Check Valves (RF200 / RF202 series) – Two spring-loaded half-disc plates on a central shaft, closing simultaneously from the centre outward. Wafer body for installation between PN10/16 flanges per EN 558-1 series 16. RF200: GGG40 ductile iron body, CF8M flaps, SS316 shaft & spring; NBR (max. 80°C) or EPDM (max. 120°C) vulcanised seat; epoxy coating 150 µm RAL 5015. RF202: full SS CF8M body and flaps, SS316 shaft & spring; NBR or EPDM vulcanised. Both: DN50–DN300, PN10/16, max. 16 bar. Fast spring-assisted closure minimises water hammer – ideal for high-flow, large-diameter pipelines.
- Threaded Check Valves (RK104 series) – BSP / Rp female thread connection. Body: brass. Seat: NBR, EPDM, or PTFE. Sizes DN10–DN100. The compact, cost-effective solution for smaller installations, instrumentation lines, and utility connections where flanged installation is not required.
Single-flap wafer check valve (RK100):
- One full-bore disc hinged on a pin at the top of the body, swinging fully open to one side on forward flow
- Closes under gravity (without spring) or spring-assisted return
- Without spring: Slower closure – the disc must wait for flow to reverse before gravity pulls it shut; suitable for lower-flow lines where water hammer risk is low; must be installed horizontally with hinge pin horizontal, or vertically with upward flow
- With return spring: Faster closure before flow fully reverses; reduces water hammer; allows vertical installation with downward flow
- Good for: general industrial backflow prevention, clean and mildly contaminated media, DN32–DN300
- Two spring-loaded half-disc plates on a central shaft, each covering half the bore; they open symmetrically outward and close simultaneously from the centre inward
- Spring-assisted closure is intrinsic to the design – the plates close very rapidly as flow decelerates, before any reverse velocity can develop
- Key advantage: Dramatically reduced water hammer compared to single-flap designs; the compact, lightweight plates have low inertia and close in milliseconds
- Shorter face-to-face than single-flap (per EN 558-1 series 16): saves installation space, especially at large DN
- Good for: high-flow pipelines, pump discharge lines where water hammer is a critical concern, DN50–DN300, horizontal and vertical installation
- NBR (Nitrile Butadiene Rubber) – Temperature range −10°C to +80°C. Good resistance to mineral oils, hydrocarbons, petroleum products, neutral aqueous media, and sewage. The standard seat for water, gas, oils, caustic solutions, and wastewater. Not suitable for hot water above 80°C, steam, or oxidising chemicals.
- EPDM (Ethylene Propylene Diene Monomer) – Temperature range −40°C to +120°C. Excellent resistance to hot water, steam, mild acids, alkalis, and ozone. Not compatible with mineral oils, hydrocarbons, or petroleum products. Preferred for drinking water, hot water circuits, chemical applications, and food processing. Standard seat for RF200/RF202 dual plate valves in water service.
- PTFE (Polytetrafluoroethylene) – Temperature range −10°C to +200°C. Universal chemical resistance – suitable for the broadest range of aggressive media including acids, alkalis, solvents, and oxidising agents. Lower elastic recovery than elastomers; requires a return spring to ensure reliable sealing. The choice for aggressive chemical media where NBR and EPDM are not compatible.
- FKM / FPM (Viton) – Temperature range −10°C to +180°C. Superior resistance to fuels, mineral oils, aromatic and halogenated hydrocarbons, and concentrated acids. More chemical-resistant than NBR at elevated temperatures. Preferred for oil & gas, chemical dosing, and fuel handling applications.
- Metal seat – Temperature range −10°C to +300°C. For abrasive media where elastomers would wear rapidly, high-temperature applications beyond elastomer limits (steam, thermal oil), and media containing coarse particles. Bi-directional metal sealing available. A return spring is always required with metal seat construction.
Wafer single-flap check valve (RK100):
- Horizontal installation – Standard orientation; fit with hinge pin axis horizontal (arrow on body pointing in flow direction). Gravity-close models work correctly; the flap swings down under gravity to close. Leave 1–2 pipe diameters of straight pipe on each side to minimise turbulence.
- Vertical installation – upward flow: The flap hangs vertically when closed (gravity-aided); works with and without return spring. Flow direction must be upward (arrow pointing up).
- Vertical installation – downward flow: Without a return spring, the flap would remain open under its own weight → a return spring is mandatory for downward vertical installation. The spring holds the flap closed when there is no forward flow.
- The spring-loaded dual plate design is inherently suitable for both horizontal and vertical installation in either flow direction, as spring force – not gravity – is the primary closing mechanism
- Standard recommendation: install with the hinge shaft axis horizontal in horizontal pipelines
- Always ensure the flow direction arrow on the valve body matches the intended flow direction before tightening flange bolts
- Provide at least 1–2 pipe diameters of straight pipe upstream and downstream of the valve to ensure fully developed flow and minimise turbulence at the seat
- Fit flange gaskets that do not protrude into the bore and interfere with flap movement – use correctly sized gaskets per the valve's flange standard (PN10/16/25/40)
- Check that the flap swings freely before tightening the flange bolts to final torque
The key factor is how quickly the valve closes relative to flow deceleration:
- Single-flap without spring (gravity closure): Slowest closure – the flap waits for flow reversal before gravity pulls it shut. Highest water hammer risk on fast-stopping pump systems. Only acceptable where flow velocities are low and pump inertia is high (slow deceleration).
- Single-flap with return spring (RK100 + spring): The spring begins closing the flap as forward flow decelerates, before reversal occurs. Significantly reduced water hammer vs. gravity closure. The correct choice for most general industrial pump discharge lines at moderate flow velocities.
- Dual plate check valve (RF200 / RF202) with spring: The fastest-closing design in the FERGO range. The two lightweight spring-loaded half-discs have very low inertia and close symmetrically from the centre in milliseconds as flow decelerates – well before any reverse velocity develops. This is the industry-standard solution for water hammer prevention on large-diameter pump discharge lines, high-velocity pipelines, and critical process systems where pressure transients must be minimised.
Stainless steel 1.4408 / CF8M (AISI 316):
- Full corrosion resistance against aggressive media, acids, alkalis, chlorinated water, seawater, and environments where iron contamination is unacceptable
- Max. temperature +200°C (PTFE seat), +300°C (metal seat)
- Required for: chemical processing, food & beverage, pharmaceuticals, drinking water, marine and offshore applications
- Available in all three subcategories: RK100 wafer single-flap, RF202 dual plate SS, and RK104 threaded (brass body for threaded range)
- Lower cost option for neutral, non-aggressive aqueous media where full stainless steel is not required
- Suitable for: general water service, HVAC, utilities
- Not suitable for: corrosive media, food contact, or high-temperature service
- Robust and economical body material for water, wastewater, and general utility service
- CF8M (SS) flaps and SS316 shaft/spring ensure corrosion-resistant wetted internal parts despite the cast iron body
- Epoxy-coated exterior (150 µm, RAL 5015 blue) for corrosion protection
- Preferred where cost efficiency is important and the medium is water, sewage, or non-corrosive industrial fluid; DN50–DN300, PN10/16
Within the broader check valve family, the fundamental distinction is closure element type. FERGO carries two distinct product lines:
This category – Non-Return Valves (flap-type):
- Single-flap wafer (RK100): One hinged disc swinging on a pivot pin; full bore when open; gravity or spring closure; wafer inter-flange body; DN32–DN300; ideal for general industrial backflow prevention
- Dual plate (RF200/RF202): Two spring-loaded half-discs; fast closure; water hammer reduction; wafer inter-flange; DN50–DN300; ideal for pump discharge lines
- Threaded single-flap (RK104): Brass body with BSP thread; DN10–DN100; for smaller installations
- Piston (lift) check valves: A piston or guided disc lifts axially off the seat on forward flow and returns under spring force; compact axial construction; good for vertical pipelines; lower flow capacity than flap types; suited for steam, compressed air, and high-pressure applications
- Nozzle (axial/silent) check valves: Streamlined disc guided axially in the flow path; very fast spring closure; minimum water hammer; suitable for high-pressure, high-velocity gas and liquid service
- Ball check valves: A ball lifts off the seat on forward flow; good for viscous media and slurries; simple construction
- Disc (Disco) check valves: Compact, axial spring-loaded disc; short face-to-face; widely used in chemical and process piping
- Foot valves: Check valve with strainer installed at the suction end of a pump intake pipe; keeps the suction line primed